The FRLmust be installed as close as possible to the application The airflowmust follow the direction as indicated on the FRL components or correspond with that indicated on the threaded connections (IN and OUT). All components fitted with a bowl must be mounted vertically with the bowl facing downwards. The FRL units can be wall mounted directly through the 8.5mmmounting holes or via the “Y” type quick coupling flange. All units must be operated in according to the specified pressure and temperature ranges; fittings must be installed without exceeding the maximum torque allowed. The condensate level in both the filter and filter-regulator units must never exceed the maximum level indicated on the bowl. The condensate on the manual/semi-automatic drain unit can be discharged using 6/4mm tube fitted directly to the drain tap. The regulators pressure value must always be set whilst the pressure is rising ensuring the correct regulator and required pressure range have been selected. Lubricators must be filled with either FD22 or HG32 oils and the operator must ensure that the flow rate is above the minimum flow rate required to operate the unit. Below this value the unit does not operate correctly. The oil quantity dispensed by the lubricator can be regulated by the adjusting the screw on the transparent polycarbonate dome through which the oil flow is visible. A drop of oil every 300 - 600 litres should be allowed and please note: The oil refill can take place only with the lubricator bowl NOT under pressure. The lubricator can be refilled whilst the pneumatic circuit is pressurized thanks to the built in exhaust valve which allows the bowl to be depressurized and the oil refilled in the bowl. The manual shut off valve is operated (On) with two actions, firstly push the knob down and secondly turn the knob clockwise. To discharge the downstreamair, turn the knob anti-clockwise. The soft start valve is used to slowly and progressively pressurize the downstream circuit; the time needed is adjustable via the built in flow regulator. Please note: The soft start valve on its own does not allow for the discharge of the downstreamcircuit, in order to do this it is necessary to combine this unit with a shut off valve (To bemounted upstream) Instructions for installation and operation Maintenance For anymaintenance that requires the removal of the top or bottomplug/supports from themain component body it is necessary to remove the side cover plates and retaining screws. If the top or bottom plugs/supports are removed with the retaining screws still in place the unit could be permanently damaged Bowls, plugs and supports are assembled with a bayonet type mechanism. In order to remove them rotate anti-clockwise until you reach a mechanical stop, then remove from the component body (For bowls, firstly press down the green safety button). Please note: Bowls and transparent parts can be cleanedwith water and neutral soap. DONOT USE SOLVENTSOR ALCOHOL Filter elements (From filters and filter-regulators) made of HDPE can be regenerated by washing and blowing them. In order to remove the filter elements it is necessary to remove the bowl, unscrew the filter element, replace it with a new unit or clean the old one. Lubricator oil can be refilled with the circuit pressurized thanks to the exhaust valve which is built and allows the bowl to be depressurized. Once this operation has been carried out it is possible to unscrew and remove the bowl to refill it or refill using the refill plug. Removing the bowl and refilling is preferred. Should a pressure regulator not perform correctly or should a constant leak be detected form the relieving orifice beneath the adjusting knob it may be necessary to replace the diaphragm. Before attempting to replace the diaphragm unload the regulating spring before removing the regulator support. Due to the complexity of the regulator mechanismand the need to test the unit according to the Pneumax SpA specification any other repair should be carried out by themanufacturer. The new “AIRPLUS” range of FRL units represents an evolution of the original 1700 series. The latest technical features include; Improved performance and reliability as well as quick and easy assembly. The transparent polycarbonate (PC) bowls are fitted with a bowl protection guard which is assembled on the component body via a quick coupling mechanism which also includes a safety release button. The filters are available with 3 grades of filtration (5µm, 20µm and 50µm) as standard and also include a manual/semi-automatic drain. An automatic drain is also available. The regulators are based on the rolling diaphragm technology with a low hysteresis and a balanced system. They can be supplied with an integral flush mounted pressure gauge and are available in 4 different pressure ranges from 0 - 12 bar, the adjusting knob can be locked by depressing it into the lock position. The lubricator has been designed using the venture principle and the amount of oil is regulated via the adjusting screw which is positioned on top of the unit on the polycarbonate (PC) dome which also provides a visual indication of the amount of oil being regulated. The oil suction pipe is fittedwith a sintered filter as standardwhich helps prevent contaminates reaching the downstreamcircuit. Two versions of the shut-off valve are available, one manual and one being solenoid operated, in both cases the units are fitted with a threaded connection for exhausting the air from the downstream circuit. On the manual version it’s also possible to fit 3 padlocks whilst in the lock position in order to prevent accidental pressurization of the pneumatic system and avoid accidents or damage. The solenoid operated version is available with a 15mmsolenoid operator. The soft start valve provides a controlled progressive build-up of pressure downstream avoiding sudden pressure surges which could be dangerous for components fitted to the downstream circuit, the filling time can be adjusted via the built in flow regulator. The valve opens fully once the downstream pressure reaches 50% of the inlet pressure. The pressure switch module can be set between 2 - 10 bars and the intake module completes the range. All of the components are connected together using the technopolymer flange systemwhich also allows the units to be panel mounted as well as the ability to replace components without having to disassemble the FRL from its position. Construction and working characteristics Series Airplus Size 4 Air service units 3.227 3 Overall dimensions and technical information are provided solely for informative purposes and may be modified without notice.